12/09/2025
Step by step. It’s a simple thing, but the hours of thinking this through, followed up by the fixture design and programming sequence to execute it are…a lot.
One of the big things I’m trying to solve with the CNC is taking human air out of part alignment, and a headstock overlay is no different. There are lots of ways to do this, but because I personally prefer a slightly angled peg head, it’s nice to be able to do the headstock overlay as a separate component.
Here’s the thinking part:
so we have indexing holes drilled for the tuners- nothing new there. The outer curve of the headstock is cut with a 3 mm excess- but the shelf for the nut is included in the overlay profile, and that is cut to exactly the same dimensions as the end of the fretboard, with a 2 mm standoff to compensate for the 7° headstock angle.
So what that means is that to index the head stock on center, all you have to do is lineup the edge of the component with the fretboard. A couple of Brad nails through your choice of tuner indexing holes and a clamping caul flattened by the machine to the appropriate angle, and Bob’s your uncle.
Then, of course, you come back at the end with your 8th inch and mill and cut the nut shelf, which also gives you a perfectly square angle on your veneer.