CSI Electronic Manufacturing Services

Your Key Contacts

Managing Director: Adrian Winch

Financial Director: Tim Mann

Commercial Director: Maureen Easter

Surface Mount Production Manager: Krzysztof Pietraszun

Quality Manager: Thomas Fall

Procurement Officer: Jackie Logan

PROCUREMENT

Meeting the demands of manufacturing up to the minute complex products is crucial to our success. Managing this diverse range of technologies is challenging. Working closely with our supply partners we ensure the correct parts arrive at CSIEMS on time and to specification. To meet this challenge our experienced procurement professionals have a wide range of specialist knowledge in both domestic and global markets, this know-how and our supplier relationships are paramount to ensuring we achieve our customers’ and our own expectations. At CSIEMS we utilise the latest integrated manufacturing system from 123 Insight tailored to meet our needs, our ERP/MRP system provides us with real time, accurate and complete information enabling us to make timely informed decisions.

SURFACE MOUNT PCB ASSEMBLY

Our surface mount facility enables us to

populate a wide variety of single and double sided assemblies at high speed and with exacting precision.

Comprising of 8 individual high performance Juki pick and place machines, our three surface mount lines, provide huge capacity and flexibility. We have over 1000 component feeders, laser centering and advanced vision recognition which ables to accurately place all currently available packages from 01005 up to 54mm square.

CONVENTIONAL & MIXED TECHNOLOGY

Not all printed circuit board assemblies are surface mount technology, very few printed circuit board assemblies are entirely surface mount. We manufacture both exclusively through hole and mixed technology PCBA's for a broad range of applications. Our skilled operators are trained to the highest standards in hand soldering and fully understand the complexities of conventional through hole assembly and are trained to IPC610. To ensure regulatory compliance we have separate leaded and lead-free flow solder machines enabling our processes to be as efficient as possible..

CABLE HARNESSES WIRING & ASSEMBLY

Most products require an interconnect , therefore complimenting our printed circuit board assembly and Box build capabilities, we have cable assembly and harness manufacture as an integral part of our business. CSIEMS manufacture a diverse range of custom cables and assemblies to our customers’ specifications, ranging from simple cut, strip & tin discreet wires and cables to producing complex harnesses and looms. We are experienced in producing IDC Ribbon cables, crimp and wire to board connectors, Coax cables for radio and networking, Data communications, automotive cables, box and panel assemblies.

PROTOTYPES & FAST TURN

CSIEMS offer both fast and standard turnaround prototype PCB assembly, we have no minimum order quantity and have the capability to place all surface mount and through hole components.

• No minimum quantity • Thru-hole, SMT, and mixed technology assembly • No-clean process • Single and double sided SMT • Leaded and lead-free solders • Single or double sided BGA placement • Chips down to 1005 size • Components up to 54mm sq, • Leadless Chip Carriers/CSP/QFN/POP • Fine Pitch parts to 15 mils

BOX BUILD

Wherever possible it is our aim to provide a fully integrated turnkey solution, at CSIEMS we are multi-disciplined and have the skill set to build our customers complete finished product ready to ship to market. We are experienced at using and specifying Plastic mouldings, Sheet metal Enclosures and castings.

We can assemble complex mechanical systems with embedded electronics and then functionally test them. We provide a fast efficient "one stop shop" bringing all of the individual elements of the product together whether manufactured by CSIEMS or a partner.

SMT & BGA REPAIR AND REWORK

As a consequence of being an EMS provider we must have the personnel the skill-set and investment in advanced equipment and training to be able to repair and rectify any faults that might occur. CSIEMS offer a dedicated small batch rework, repair and modification service for faulty PCBA’s and assemblies. Our highly trained rework operators can rework and repair Surface mount faults from simple replacement of SMT chip devices to complex QFP, QFN, BGA removal and replacement, We can also offer thru hole component removal and replacement and pad and track PCB repairs.

TEST

The skilled engineers at our fully equipped test facility have considerable experience in product testing, fault finding and hardware test design. We have a wide variety of test equipment from simple high voltage flash testing to ATE in circuit testing to fully functional program and custom test fixtures and enclosures, We have the ability to cater for a wide range of customer needs Including intermediate and end of line testing. Ensuring confidence that the products built at CSIEMS meet customers specification and performance expectations.

We are able to provide complete turnkey test systems for your products or use your existing systems and set up. Our test facility is staffed by experienced test engineers who will test your product using a comprehensive and up-to-date range of equipment.

‣ Automatic Test Facilities ‣ Boundary Scan ‣ Design and Manufacture of Custom Test Fixtures ‣ Measurement Instrumentation ‣ Stimulus Generation Instrumentation ‣ Function Specific Test Equipment ‣ Programming of Memory, PLD & Micro controllers. ‣ Fault-Finding and Repair

LED LIGHTING

Lighting is a significant and strategic part of our business; we are an established manufacturer of LED lighting with considerable experience in both the automotive, medical and commercial lighting arenas. We are well placed to cope with the recent growth in the use of LED and solid state lighting. We currently place approximately 250.000 LED’s per month and our expectation is for the number to increase considerably, When specifying our recently acquired Juki surface mount machines we ensured that they have the ability to accommodate the longest boards. We have the capability to place all flat and dome packages at high speed increasing the control speed electronics that are placed on the same PCBA as the LED’s. At CSIEMS we have extensive experience of meeting the challenges that this presents.

SUPPLY CHAIN

By definition our supply chain is all activities involved within the supply of parts and components, our manufacturing process and the safe delivery of the finished product to our customers. As with all other aspects of our business we believe that precision and co-ordination is key to a robust effective and reliable supply chain.

We continually co-ordinate and collaborate with both our customers and our suppliers to enable us to provide security of supply, avoiding any nasty surprises.

CSIEMS working closely with all of our partners enables us to: ‣ Minimise inventory ‣ Reduce time to market ‣ Operate flexibly to cope with changes in demand ‣ Reduce costs ‣ Eliminate the effects of component obsolescence

NPI - NEW PRODUCT INTRODUCTION

All of our customers products undergo our NPI process as close to commencement as possible, we consider and evaluate the design, the manufacturability and viability of the product,

We consider and advise our customers with PCB layout, mechanical assembly and all manufacturing aspects of the product. We use established DFM (Design for Manufacture) and DFT (Design for Test) methodology and tools to ensure the product is produced efficiently, economically and consistently giving our customers best value, excellent quality and on-time products.

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X-RAY

More and more PCB assemblies are using components with hidden solder joints (such as BGA’s), making inspection more complex. To confirm that these components have soldered correctly during the reflow process, CSIEMS have an on-site X-Ray system allowing us to inspect, review, catalogue and save images.

MICROSCOPES

To enhance our automated inspection capabilities and allow us to inspect all aspects of the assemblies we produce, we have a range of optical inspection systems at our disposal including:

• ErsaScope Optical BGA Inspection System • Vision system 7 rotating microscope • Vision systems Mantis • Vision Systems Linx • Quinns digital comparator • LED Illuminated magnifiers at all workstations

ANALYSIS

As part of our commitment to ongoing continuous improvement, CSIEMS actively examine data entered via our ERP system and AOI systems to establish trends, proactively improve quality and ensure that all processes are carried out efficiently.

Our Quality Department are fully versed in DPMO and PPM analysis and use these tools in conjunction with machine provided data to ensure that our processes are continuously evolving.

AOI

As technology evolves PCB assemblies and components become smaller and more complex, the need for AOI (Automated Optical Inspection) has become a necessity. At CSIEMS the AOI systems provide us with precise, reliable and repeatable ways to check all aspects of an assembly. Our AOI machines have the capability of inspecting a vast range of parts, from 01005 chips to complex highly integrated packages, using multiple cameras, variable lighting stages, optical character recognition for identifying components, solder inspection and the recording of serial numbers, enabling yield analysis and confirming products are of the highest quality. Utilising a wealth of experience Our IPC-A-610 trained Inspection team ensure the highest standards of inspection.

INSPECTION

At CSIEMS we take pride in providing the highest quality products to all of our customers. To maintain our high performance and ensure that our rigorous quality standards never waiver, we put the maximum effort into ensuring every aspect of an assembly is correct. All areas of our production undergo meticulous Inspection to IPC-A-610 by a member of our IPC trained inspection team.

Approvals/Accreditations At CSIEMS we continually succeed to create products of the highest quality. In recognition of our continued commitment to advance, we are proud to have been awarded the following accreditations:

ISO 9001:2008 The international standard recognising management, verification and continuing commitment to quality management processes.

ISO 13485 Named Manufacturer The international standard, specifically for medical devices, recognising management, verification and continuing commitment to quality management process, traceability and patient safety. CSIEMS is the nominated manufacturer for our medical device customers.

UL Approval Approved for the manufacture of UL marked units sold in the Americas.

IPC-A-610 CIT/CIS The electronics industry standard for the acceptability of electronic assemblies. Our on site IPC CIT is trained to the latest revision of IPC-A-610 ensuring that all CIS’s regularly have their training refreshed. In addition to specific customer approvals, CSIEMS holds a number of third party approvals, demonstrating the company’s ability to achieve and maintain internationally recognised standards.

Social and Ethical Policy

Our Social & Ethical Policy ensures that CSI undertakes its activities in a socially, ethically and environmentally responsible manner. This includes the ethical treatment of employees, customers, associates, contractors, suppliers and the public. The Company’s values express our commitment to managing our business to the highest ethical standards and include the social impact of its activities. The Main Board Director responsible for the implementation of this Policy is the Managing Director.

Employees

CSI strives to ensure that all employees are treated fairly and with respect, and are appropriately rewarded. CSI seeks to operate at or above the standards laid down by employment legislation and the 1998 Human Rights Act requirements, to implement an effective Equal Opportunities Policy and to acknowledge staff representation. CSI facilitates effective communication with and between its staff by various means including annual personal development reviews which enable individual training needs to be identified and addressed. CSI will not use any form of child, forced or compulsory labour.

CSI will recruit, employ and promote employees on the sole basis of the qualifications and abilities needed to perform the work. Discrimination is forbidden on the grounds of gender, age, race, national origin, religion and disability. Customers and Suppliers. CSI is committed to establishing mutually beneficial relationships with its suppliers, customers and business partners. CSI believes in honesty, integrity and professionalism in all aspects of its business. Bribery and corruption are unacceptable practices and CSI does not seek to gain any advantage through the improper use of favours or other inducements.

CSI strives to meet the reasonable expectations of its customers and to treat them with respect and is committed to providing products, systems and solutions which offer good value in terms of price and quality. CSI endeavours to deal with all suppliers of goods and services in an open and honest manner and with professional standards of respect and integrity. CSI encourages the procurement of materials produced in a manner that does not use child labour, or any other form of forced or inhumane treatment, and from renewable/sustainable sources whenever practicable.

Community Engagement

CSI tries to be a trusted corporate citizen and to fulfil its responsibilities to the community where it carries out its operations consistent with its business objectives and legal obligations.

Health and Safety

CSI is committed to full compliance with health and safety regulations in the workplace with due regard for the health, safety and welfare of its employees, contractors, clients and visitors. Further details are laid down in the Health and Safety Policy.

The Environment

CSI is committed to making continuous improvements in the management of its environmental impact and further details are given in the Environmental Policy.

Quality

The Group is committed to the development of Quality Management Systems throughout its business, as recognised by its ISO 9001 Accreditation.

Charitable Donations

CSI does not make donations to political parties, organisations or their representatives.

Environmental Policy

It is CSI's policy to minimise any detrimental effect that our operations have on the environment through responsible management.

We will regularly review and monitor the environmental impact of our operations. In particular we will address the following:

• Statutory requirements – to ensure these are met or exceeded

• Emissions – discharges into the environment

• Toxic waste disposal

• Waste management – recycling the maximum amount of waste product

• Resource and energy usage – looking for ways to use water, electricity & gas more efficiently

• Materials – use of materials, where possible, which have been produced with minimum environmental impact, and which may be disposed of in environmentally friendly ways

• Training – to ensure all employees are aware of facilities provided.

CONFLICT MINERALS

CSI is committed to sourcing components and materials ethically from companies that share our core values of human rights, ethics and environmental responsibility. We expect all of our suppliers to abide by on August 22 2012, the US Securities and Exchange Commission (SEC) issued the final conflict minerals rule under Section 1502 the Dodd-Frank Wall Street Reform and Consumer Protection Act (the “Conflict Minerals Rule”. The Conflict Minerals Rule requires publicly traded companies to report annually the presence of conflict minerals originating in the Democratic Republic of the Congo or adjoining countries.

CSI supports the global goal of ending violence, human rights violations, oppression and environmental devastation in these countries. We are committed to complying with any requirements applicable to our company under the Conflict Minerals Rule.

CSI requires all of its suppliers to provide us with completed conflict minerals declarations using as part of our initial supplier investigations, prior to ordering of any components.

HEALTH AND SAFETY AT WORK POLICY STATEMENT

GENERAL STATEMENT OF POLICY

The company acknowledges the fact that the health and safety and welfare of employees and operational efficiency are complimentary and require the co-operation of all employees in discharging their responsibility under the Health & Safety at Work Act 1974.

It is the intention of the company and its staff to take all reasonably practicable action to safeguard the health, safety and welfare of every employee and other persons who may be affected by the operations of the company.

The company, as far as it is reasonably practicable, will provide all employees

With information, instruction, training and supervision as is necessary to ensure the health, safety and welfare of its employees.

It is the intention of the company to provide as far as is reasonably practicable:

1. A healthy and safe place of work. Safe means of entry and exit marked as applicable.

2. Safe methods of using, handling, storage, transportation and disposal of chemicals, and substances found and used within the Company.

3. Safe systems of control of noise, dust, vapours in work places under the Company's control.

To achieve the above the Company will:

1. Institute a system of periodic inspections to ensure that the requirements of the Health & Safety at Work Act 1974, and other relevant legislation are fulfilled.

2. Employ or consult with knowledgeable persons or organisations to endeavour to keep up to date with current professional expertise in all matters of health and safety.

3 Review and supplement or modify this policy as appropriate in accordance with new regulations, or codes of practice which affect the employer, employee or other persons (as affected by the Company's undertakings).

4 Receive, and give serious consideration to suggestions and ideas from employees for improving standards of health, safety and welfare at their place of work.