Dukane Intelligent Assembly Solutions

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Saint Charles, IL
Dukane Intelligent Assembly Solutions

Dukane is a global leader of Plastic Welding solutions.

01/13/2026

2025 was a year filled with collaboration and innovation. Join us as we take a look back at the year that was and look forward to even bigger things in 2026!

01/08/2026

Complex Parts? No Problem. Dukane Has You Covered.

In the world of diabetes care manufacturing, small components and intricate joint designs are the norm. That’s why medical device manufacturers trust Dukane’s technologies, including servo ultrasonic welding with patented Melt-Match®, to join parts such as housings and sensors with precision and repeatability at scale.

+ Patented servo driven Melt-Match® enables reliable bonding for tight tolerances

+ Seamless integration into high-volume, automated production

+ And, Dukane Experts help optimize material choice & joint design

Partner with Dukane to reduce scrap, boost throughput, and unlock consistent quality.

See us at MD&M West at Booth 2615 to discuss your next project.

Learn more at https://www.dukane.com/markets-we-serve/medical/diabetes-care

01/05/2026

Meet Quadro™.

Dukane continues to lead the way in technological advancements in bonding plastics. Introducing the patented Quadro™ Ultrasonic Sealing Module — the next evolution in ultrasonic sealing technology engineered to deliver unmatched precision, speed, and seal integrity for today's high-performance packaging demands. Quadro's innovative scrub-motion produces stronger, smoother seals by directing molten material precisely into the seal line. It eliminates pinholes and material overflow caused by standard ultrasonic horns, even across multilayer transitions, achieving superior hermetic seals for improved shelf life.

Key Benefits of Dukane's Quadro Ultrasonic Sealing Module:

+ Hermetic, High-Quality Sealing – Even for Thin Materials

+ Compact and Flexible Design

+ Scalable for Large Seals

+ High-Speed Sealing with SynQro™

+ Eliminate Cold Seal Adhesives

Learn more about Quadro™ and how it can achieve sealing speeds nearly double those of traditional ultrasonic systems and how it's the ideal solution for high-output production lines where speed, quality, and reliability are critical:

https://shorturl.at/HY5N9

01/01/2026

Wishing you a wonderful and prosperous 2026. Happy New Year from all of us at Dukane!

#2026

12/24/2025

Wishing you the happiest of holidays from all of us at Dukane! We hope you have a happy and healthy holiday season and a wonderful New Year.

12/17/2025

The 6000 Vibration Welding Technology with Melt-Match® from Dukane.

Smallest Footprint
Provides the industry's largest welding table with the smallest footprint, 25% smaller than current models.

Repeatable process and consistent results
Melt-Match® technology provides a repeatable process and consistent results by precisely controlling all phases of the welding process.

Accurate Control
Melt-Match® parameters control the welding process “in motion” with real-time velocity control. Weld velocity can be programmed into 5 independent segments to match the material's melt flow rate.

Avoid weld joint deformation and cold welds
Melt-Detect™ feature resumes motion once the plastic material has started to melt. By using Melt-Detect™ a user can avoid weld joints deformation and cold welds during the welding process, get uniform melt, and a hermetic seal.

Instant Validation of Good Part
More meaningful data is obtained for instant validation of a good part. It reduces manufacturing costs with improved first-pass yield, and users can easily replicate a proven welding process from one system on additional VW 6000 series systems with 100% electric control and no pneumatics to adjust.

Learn more at Dukane.com

12/15/2025

Dukane’s Infinity™ Servo-driven Ultrasonic Welding technology with patented Melt-Match® helps Muroplás achieve precision, efficiency, productivity, and predictable control.

Muroplás, a manufacturer of a wide range of components for medical and hospital devices, was faced with a major challenge in developing a solution for the new design of the check valve assembly process. The ultrasonic welding technology they were using didn't provide the support and reliability they needed. They were in search of a more efficient solution, so, once again, they reached out to Wondermac Innovative Solutions, Dukane's representative in Portugal. See how Dukane's Infinity™ servo technology allowed Muroplás to achieve high-quality welding, eliminate failures, reduce waste, ensure efficiency, improve productivity, and guarantee more precise and predictable control.

12/12/2025

Dukane: Your Partner in Advanced Laser Welding Solutions

We’re excited to showcase our laser plastic welding solutions designed to meet the most demanding needs of medical devices and component manufacturing in the world! Whether clear-to-color or clear-to-clear plastic welding, Dukane’s advanced technology delivers precision, reliability, and unmatched quality for your plastic joining applications.

Our offerings include:
NRGt: A turnkey, stand-alone, plug-and-play solution designed for easy implementation and exceptional performance.
NRGi: An automation-house-integration-ready system that allows manufacturers to integrate our laser welding technology into their production lines seamlessly.

With our proven expertise in plastic welding, we’re here to help you achieve efficient, repeatable processes and bring your projects to life faster!

Learn more at https://shorturl.at/HgzhB

12/09/2025

Introducing the next-generation Infinity™ Thermal Heat Staking line.

Dukane’s advanced servo-controlled heat staking system, built to meet the evolving demands of plastic staking, swaging, and insertion.

Designed for maximum customization, precision, and control, the Infinity™ Thermal system is equipped with:

+ SmartStack™ cassette-style thermal stack, tool-less, orientation-locking, and easy to swap

+ iQ Explorer 3 an intuitive, high-res touchscreen interface with enhanced navigation and real-time programming

+ New Infinity™ thermal controller — featuring Ethernet-based communication with the servo controller

+ Built-in QA monitoring and real-time closed-loop control for unmatched accuracy

+ STO (Safe Torque Off) for compliance with the most stringent safety standards

+ High-resolution force and distance control — standard 1μm, optional 0.1μm

+ Optimized design for medical-grade expectations and Industry 4.0 connectivity

From precise calibration to plug-and-play stack changes, Infinity™ Thermal redefines what’s possible in heat staking.

Ready to elevate your production line? visit https://www.dukane.com/products/heat-staking-with-infinity-thermal

12/08/2025

Webinar Alert: Choosing the Right Plastic Welding Technologies for Automotive and Beyond

Sponsored by Plastics Technology and Presented by Dukane

Selecting the right plastic welding technology is essential for achieving high performance, durability, and consistent quality for your automotive parts. Learn how various processes, such as ultrasonic, vibration, infrared, hot gas, and laser welding, align with different materials, joint designs, and production goals in automotive and other demanding industries to ensure strong, precise, and repeatable welds that meet today’s manufacturing standards.

+ Plastic welding fundamentals: explore how amplitude, pressure, and material properties interact to achieve optimal welds in automotive applications

+ Design for success: learn to integrate energy directors, shear joints, and spot welds that enhance strength, sealing, and consistency

+ Design for success: learn to integrate energy directors, shear joints, and spot welds that enhance strength, sealing, and consistency

+ Avoiding costly pitfalls: identify common part design and molding errors that compromise joint integrity and performance

+ Advanced techniques and troubleshooting: discover when to apply staking, swaging, and spot welding, plus expert tips for fine-tuning parameters and resolving real-world challenges

Presenter 1: David Cermak
Principal Application Engineer, Dukane

Presenter 2: Ishaan Patel
Applications Engineer, Dukane

Learn more and register: https://shorturl.at/e6FJh

12/05/2025

Thank you, Hygienix 2026!

We enjoyed sharing our patented ultrasonic bonding technologies and discussing the future of absorbent hygiene with ultrasonic bonding with all who visited our booth. We can't wait to see all of you next year!

12/04/2025

Webinar Alert: Choosing the Right Plastic Welding Technologies for Automotive and Beyond

Sponsored by PlasticsTechnology and Presented by Dukane

Selecting the right plastic welding technology is essential for achieving high performance, durability, and consistent quality for your automotive parts. Learn how various processes, such as ultrasonic, vibration, infrared, hot gas, and laser welding, align with different materials, joint designs, and production goals in automotive and other demanding industries to ensure strong, precise, and repeatable welds that meet today’s manufacturing standards.

+ Plastic welding fundamentals: explore how amplitude, pressure, and material properties interact to achieve optimal welds in automotive applications

+ Design for success: learn to integrate energy directors, shear joints, and spot welds that enhance strength, sealing, and consistency

+ Design for success: learn to integrate energy directors, shear joints, and spot welds that enhance strength, sealing, and consistency

+ Avoiding costly pitfalls: identify common part design and molding errors that compromise joint integrity and performance

+ Advanced techniques and troubleshooting: discover when to apply staking, swaging, and spot welding, plus expert tips for fine-tuning parameters and resolving real-world challenges

Presenter 1: David Cermak
Principal Application Engineer, Dukane

Presenter 2: Ishaan Patel
Applications Engineer, Dukane

Learn more and register: https://shorturl.at/e6FJh

Address

2900 Dukane Drive
Saint Charles, IL
60174

Telephone

+16307974900

Website

http://www.dukane.com/

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