Dukane Intelligent Assembly Solutions

Dukane Intelligent Assembly Solutions Dukane is a global leader of Plastic Welding solutions.

11/26/2025

Lightweight materials. Tight tolerances. Complex geometries.

Automotive engineers face new challenges every day, and our plastic welding expert Engineers understand this much better than anyone. So here we are, presenting Dukane’s patented 50 kHz ultrasonic welding technology to deliver:

🔹 Smoother energy transfer for cleaner welds
🔹 Reliable sealing without particulate and parasitic welds
🔹 Reduced flash and rework on critical parts
🔹 Faster cycle times for higher production efficiency

Watch how higher frequency technology keeps automotive production lines moving with speed, repeatability, and precision.

What is Melt-Match®?Melt-Match® is Dukane’s patented servo-driven ultrasonic welding technology that precisely controls ...
11/25/2025

What is Melt-Match®?

Melt-Match® is Dukane’s patented servo-driven ultrasonic welding technology that precisely controls the entire melt process — from the moment the plastic softens to when it solidifies.

Unlike traditional pneumatic systems that rely on air pressure, Melt-Match® uses servo motion control to synchronize the horn movement with the melting behavior of the plastic. This ensures that both parts reach their ideal melt state at the same time, resulting in:
âś… Stronger, more consistent welds
âś… Improved part geometry and aesthetics
âś… Reliable, repeatable processes with full digital traceability

In short — Melt-Match® takes the guesswork out of plastic welding and turns it into a measurable, high-precision process that delivers quality you can count on.

11/24/2025

Meet Quadro™.

Dukane continues to lead the way in technological advancements in bonding plastics. Introducing the patented Quadro™ Ultrasonic Sealing Module — the next evolution in ultrasonic sealing technology engineered to deliver unmatched precision, speed, and seal integrity for today's high-performance packaging demands. Quadro's innovative scrub-motion produces stronger, smoother seals by directing molten material precisely into the seal line. It eliminates pinholes and material overflow caused by standard ultrasonic horns, even across multilayer transitions, achieving superior hermetic seals for improved shelf life.

Key Benefits of Dukane's Quadro Ultrasonic Sealing Module:

+ Hermetic, High-Quality Sealing – Even for Thin Materials

+ Compact and Flexible Design

+ Scalable for Large Seals

+ High-Speed Sealing with SynQro™

+ Eliminate Cold Seal Adhesives

Learn more about Quadro™ and how it can achieve sealing speeds nearly double those of traditional ultrasonic systems and how it's the ideal solution for high-output production lines where speed, quality, and reliability are critical:

https://shorturl.at/HY5N9

11/20/2025

See us at MEDevice Silicon Valley!

Dukane is gearing up for MEDevice Silicon Valley 2025, where innovation meets precision in medical device manufacturing. Join our experts as they share insights on choosing the right plastic welding technology to meet evolving design and performance demands.

Explore cutting-edge solutions like the Laser Plastic Welding System, delivering clean, particle-free welds ideal for sensitive medical applications, and the Infinity Ultrasonic Welder with Melt-Match®, engineered to ensure unmatched accuracy and consistency in weld results. Together, these technologies reflect Dukane’s commitment to advancing safe, reliable, and aesthetically precise assembly for next-generation devices.

Stop by Booth 924 at the Santa Clara Convention Center and experience how Dukane continues to redefine standards in plastic joining for the medical industry.

Learn more at https://shorturl.at/p9xOC

11/19/2025

Dukane’s Infinity™ Servo-driven Ultrasonic Welding technology with patented Melt-Match® helps Muroplás achieve precision, efficiency, productivity, and predictable control.

Muroplás, a manufacturer of a wide range of components for medical and hospital devices, was faced with a major challenge in developing a solution for the new design of the check valve assembly process. The ultrasonic welding technology they were using didn't provide the support and reliability they needed. They were in search of a more efficient solution, so, once again, they reached out to Wondermac Innovative Solutions, Dukane's representative in Portugal. See how Dukane's Infinity™ servo technology allowed Muroplás to achieve high-quality welding, eliminate failures, reduce waste, ensure efficiency, improve productivity, and guarantee more precise and predictable control.

Innovation happens when technology and materials move in sync.That’s exactly what we achieved by combining Dukane’s ultr...
11/19/2025

Innovation happens when technology and materials move in sync.
That’s exactly what we achieved by combining Dukane’s ultrasonic bonding expertise with LYCRA® fiber’s advanced stretch and recovery performance.

Together, we’ve shown how precision ultrasonic bonding and bicomponent fiber design can deliver exceptional comfort, durability, and process consistency in hygiene and nonwoven applications.

Dukane’s innovative ultrasonic bonding technology is engineered for adhesive-free elastic attachment to nonwoven materials, helping manufacturers improve product comfort and sustainability.

at Hygienix visit out respective websites to learn more

https://www.dukane.com/

https://www.lycra.com/en

11/18/2025

The 6000 Vibration Welding Technology with Melt-Match® from Dukane.

Smallest Footprint
Provides the largest welding table in the industry with the smallest footprint, 25% smaller than current models.

Repeatable process and consistent results
Melt-Match® technology provides a repeatable process and consistent results by precisely controlling all phases of the welding process.

Accurate Control
Melt-Match® parameters control the welding process “in motion” with real-time velocity control. Weld velocity can be programmed in 5 independent segments to match the melt flow rate of the material.

Avoid weld joints deformation and cold welds
Melt-Detect™ feature resumes motion once the plastic material has started to melt. By using Melt-Detect™ a user can avoid weld joints deformation and cold welds during the welding process, get uniform melt, and a hermetic seal.

Instant Validation of Good Part
More meaningful data is obtained for instant validation of a good part. It reduces manufacturing costs with improved first-pass yield and users can easily replicate a proven welding process from one system on additional VW 6000 series systems with 100% electric control and no pneumatics to adjust.

Learn more at Dukane.com

11/17/2025

Join us at Hygienix!

See the future of absorbent hygiene with ultrasonic bonding. Dukane's patented ultrasonic bonding technologies are shaping the hygiene industry to provide comfort, discretion, and flexibility to its end customers. While reducing material costs and downtime, creating a clean and robust process, and drastically improving their ROI.

Speak with our hygiene ultrasonic bonding experts at Hygienex, in Orlando, Florida, November 17-20, 2025, at Booth 807.



Tag: INDA, Association of the Nonwoven Fabrics Industry

Lasting Comfort, Engineered by Dukane and LYCRA® fiberComfort shouldn’t come at the cost of sustainability, and with Duk...
11/14/2025

Lasting Comfort, Engineered by Dukane and LYCRA® fiber

Comfort shouldn’t come at the cost of sustainability, and with Dukane’s ultrasonic bonding, it doesn’t have to.

The unique bicomponent structure of LYCRA® fiber enhances ultrasonic bonding integrity, minimizes snap-back, and delivers exceptional comfort, fit, and shape retention.

Dukane’s innovative ultrasonic bonding is designed to provide adhesive-free elastic attachment to nonwoven materials, enabling sustainable, high-performance designs that feel better, last longer, and run efficiently on the production floor.

Stop by Booth 807 at Hygienix 2025 to learn how Dukane and The LYCRA Company are driving the next generation of hygiene manufacturing.

When Precision Meets PerformanceAt Dukane, we continually innovate to deliver better comfort, reliability, and sustainab...
11/13/2025

When Precision Meets Performance

At Dukane, we continually innovate to deliver better comfort, reliability, and sustainability through adhesive-free ultrasonic bonding of elastic strands to nonwoven materials.

In collaboration with The LYCRA Company, we’re demonstrating how advanced material design and ultrasonic precision work together to elevate performance in hygiene and nonwoven applications.

What makes it work:

+ Dukane’s adhesive-free ultrasonic bonding technology enables clean, consistent attachment of elastic strands to nonwoven materials.

+ LYCRA® fiber provides exceptional comfort, fit, and shape retention.

+ Its bicomponent construction enhances bonding integrity and minimizes snap-back during ultrasonic processing.

+ The combination delivers a scalable, sustainable manufacturing solution that’s both high-performing and consumer-friendly.

Meet us at Hygienix 2025 Booth 807 to Learn More

Top-of-the-line plastic welding equipment tailored for the automotive industry.Our solutions help manufacturers meet str...
11/12/2025

Top-of-the-line plastic welding equipment tailored for the automotive industry.

Our solutions help manufacturers meet stringent CAFE regulations while exceeding customer expectations. We are your partner in creating robust and effective automotive parts from concept to launch. Let's work together to revolutionize the road ahead.

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2900 Dukane Drive
Saint Charles, IL
60174

Telephone

+16307974900

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