Dukane Intelligent Assembly Solutions

Dukane Intelligent Assembly Solutions Dukane is a global leader of Plastic Welding solutions.

Top-of-the-line plastic welding equipment tailored for the automotive industry.Our solutions help manufacturers meet str...
11/12/2025

Top-of-the-line plastic welding equipment tailored for the automotive industry.

Our solutions help manufacturers meet stringent CAFE regulations while exceeding customer expectations. We are your partner in creating robust and effective automotive parts from concept to launch. Let's work together to revolutionize the road ahead.

Thank you. To everyone who has served, is serving, has family in the military, or has lost a loved one in service, Happy...
11/11/2025

Thank you. To everyone who has served, is serving, has family in the military, or has lost a loved one in service, Happy Veterans Day. Today, we show our gratitude, support Veterans, and reflect on the freedoms and security they have helped protect.





11/11/2025

See us at MEDevice Silicon Valley!

Dukane is gearing up for MEDevice Silicon Valley 2025, where innovation meets precision in medical device manufacturing. Join our experts as they share insights on choosing the right plastic welding technology to meet evolving design and performance demands.

Explore cutting-edge solutions like the Laser Plastic Welding System, which delivers clean, particle-free welds ideal for sensitive medical applications, and the Infinity Ultrasonic Welder with Melt-Match®, engineered to deliver unmatched accuracy and consistency in weld results. Together, these technologies reflect Dukane’s commitment to advancing safe, reliable, and aesthetically precise assembly for next-generation devices.

Stop by Booth 924 at the Santa Clara Convention Center and experience how Dukane continues to redefine standards in plastic joining for the medical industry.

Learn more at https://shorturl.at/p9xOC

Webinar Alert: Assembling Next-Gen Medical Wearables with Servo Ultrasonic & Laser Plastic WeldingTo meet growing demand...
11/06/2025

Webinar Alert: Assembling Next-Gen Medical Wearables with Servo Ultrasonic & Laser Plastic Welding

To meet growing demand for reliable, compact, and aesthetically appealing wearable medical devices, manufacturers are challenged to achieve strong, precise, and particle-free welds in increasingly smaller and more complex assemblies — from continuous glucose monitors to smart patches and drug-delivery systems.

This webinar will show how servo-driven ultrasonic welding and laser welding technologies meet those needs with process-controlled repeatability while meeting stringent standards and regulations. Attendees will learn how these advanced methods enable superior part geometry, hermetic sealing, and consistent quality — without compromising delicate electronics or sensitive components. Presenters will share practical insights, real-world examples, and best practices for better outcomes.

Attend this webinar and learn:

+ The benefits of servo-driven ultrasonic welding, including improved precision, reduced defects, and consistent part geometry.

+The benefits of laser welding, including improved hermetic sealing performance and particle-free welds that are ideal for sensitive medical applications.

+How scalable process automation supports FDA and ISO requirements in high-volume medical device manufacturing.

+ Real-world application examples demonstrating improved yields, device performance, and patient safety.

Presenters:

David Cermak
Principal Application Engineer, Dukane

Ayrah Garcia
Senior Applications Engineer - Medical Specialist, Dukane

Learn more and register: https://shorturl.at/T4Tdf

We are with you every step of the way.When it comes to plastic welding, reliable service and support are essential. If y...
11/05/2025

We are with you every step of the way.

When it comes to plastic welding, reliable service and support are essential. If you’re having difficulty obtaining the assistance you need, Dukane is here to help. For over five decades, we have established a strong reputation in the industry for our innovative technologies, exceptional service, and commitment to being a true partner in your plastic welding needs.

Our local, on-site assistance and problem-solving expertise ensure that your projects stay on track, no matter what challenges arise. Don’t settle for less—choose a partner who is dedicated to your success.

Contact Dukane today at dukane.com/contact-us.

11/03/2025

Join us at Hygienix!

See the future of absorbent hygiene with ultrasonic bonding. Dukane's patented ultrasonic bonding technologies are shaping the hygiene industry to provide comfort, discretion, and flexibility to its end customers. While reducing material costs and downtime, creating a clean and robust process, and drastically improving their ROI.

Speak with our hygiene ultrasonic bonding experts at Hygienex, in Orlando, Florida, November 17-20, 2025, at Booth 607.



Tag: INDA, Association of the Nonwoven Fabrics Industry

10/31/2025

🎃 Happy Halloween from Dukane! 👻
What a fantastic celebration we had this year at our annual costume contest for Halloween! From creative group themes to some truly standout individual costumes, the turnout was great. Thank you to everyone who joined in the fun and made this year’s festivities one to remember!

🔥 Costume Contest Highlights
Our teams brought their A-game from Mario Kart racers and 101 Dalmatians to a full-blown Ostrich Farm! The creativity and teamwork were next level.

🌶️ Chili Cook-Off Fun
The competition was fierce (and delicious)! Every entry brought something special to the table — thanks to everyone who shared their homemade recipes and added some heat to the day.

At Dukane, we never forget to have fun and nurture our team spirit — all while staying just a phone call away for our customers and prospects who count on us every day.

10/29/2025

Softer. Stronger. Sustainable.

Our Curved Leg Elastic (CLE) Attachment Technology, nominated for the Hygienix 2025 Innovation Award, brings a new level of comfort, breathability, and performance to nonwoven products.

By bonding elastics ultrasonically—without adhesives—manufacturers can deliver secure, consistent, and breathable fits across all conditions.

From comfort to consistency, CLE delivers.



https://tinyurl.com/5n749866

At Dukane, we specialize in delivering cutting-edge Servo Ultrasonic Welding technology with patented Melt-Match® tailor...
10/28/2025

At Dukane, we specialize in delivering cutting-edge Servo Ultrasonic Welding technology with patented Melt-Match® tailored to enhance efficiency and precision in your manufacturing processes. Our range of ultrasonic welders features state-of-the-art designs that ensure high-quality, repeatable welding results for various materials and applications.

Discover the perfect ultrasonic welding solution tailored to meet the challenges of your production requirements. Each of our systems is engineered with precision, ensuring the highest standards of durability and functionality.

Learn more at https://shorturl.at/TeEYZ

10/27/2025

Introducing the next-generation Infinity™ Thermal Heat Staking line.

Dukane’s advanced servo-controlled heat staking system, built to meet the evolving demands of plastic staking, swaging, and insertion.

Designed for maximum customization, precision, and control, the Infinity™ Thermal system is equipped with:

+ SmartStack™ cassette-style thermal stack, tool-less, orientation-locking, and easy to swap

+ iQ Explorer 3 an intuitive, high-res touchscreen interface with enhanced navigation and real-time programming

+ New Infinity™ thermal controller — featuring Ethernet-based communication with the servo controller

+ Built-in QA monitoring and real-time closed-loop control for unmatched accuracy

+ STO (Safe Torque Off) for compliance with the most stringent safety standards

+ High-resolution force and distance control — standard 1μm, optional 0.1μm

+ Optimized design for medical-grade expectations and Industry 4.0 connectivity

From precise calibration to plug-and-play stack changes, Infinity™ Thermal redefines what’s possible in heat staking.

Ready to elevate your production line? visit https://www.dukane.com/products/heat-staking-with-infinity-thermal

10/23/2025

Smarter Welding for Modern Automotive Applications from Interiors to Exteriors—Dukane Delivers.

Dukane’s advanced ultrasonic welding technologies are engineered for the next generation of automotive manufacturing:

+ 50 kHz Ultrasonic Probes – Weld tabs and bosses in Class A interior surfaces with zero marks or fractures.

+ Patented Multi-Point Control – Run multiple probes from a single, automation-ready ultrasonic generator to save panel space and reduce equipment costs.

+ Infinity™ Servo Welding – Perfect for small to medium under-the-hood and interior parts, delivering consistent geometry, superior strength, and leak-free performance.

Automation-ready. OEM-trusted. Globally supported. Your partner in automotive innovation.

Address

2900 Dukane Drive
Saint Charles, IL
60174

Telephone

+16307974900

Website

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