Dukane Intelligent Assembly Solutions

Dukane Intelligent Assembly Solutions Dukane is a global leader of Plastic Welding solutions.

Webinar Alert: Designing High-Performance Medical Device Components for Plastic Welding AssemblyReliable plastic-welded ...
02/19/2026

Webinar Alert: Designing High-Performance Medical Device Components for Plastic Welding Assembly

Reliable plastic-welded medical assemblies depend on precise and intentional part design. In this webinar, Dukane’s plastic welding experts will discuss joint design principles that enable high-performance assemblies across today’s most demanding medical devices. You will learn how material choices, joint features, and dimensional control influence weld strength, cleanliness, and repeatability.

+ Best-practice joint designs and energy directors for medical devices
+ How material selection affects weld quality and strength
+ Designing for servo ultrasonic welding with Melt-Match® control
+ Key considerations for laser plastic welding assemblies
+ How early design decisions reduce validation risk and scrap

Learn more and register at https://shorturl.at/XLADC

REDUCE OPERATING COSTS, ENSURE PRODUCT QUALITY, & MEET PROJECT DEADLINES.Take full control of each phase in the ultrason...
02/18/2026

REDUCE OPERATING COSTS, ENSURE PRODUCT QUALITY, & MEET PROJECT DEADLINES.

Take full control of each phase in the ultrasonic welding process with the Infinity™ Servo Ultrasonic Welding System and patented Melt-Match® technology.

EXPLORE THE INFINITY ULTRASONIC WELDING LINE AT DUKANE.COM/INFINITY

Laser Plastic Welding Seminar: A Roadmap for Engineers from Design to ProductionJoin us for a focused, one-day deep dive...
02/10/2026

Laser Plastic Welding Seminar: A Roadmap for Engineers from Design to Production

Join us for a focused, one-day deep dive into the fundamentals of Laser Plastic Welding for today’s manufacturing environment. Led by industry experts, this seminar is designed for engineers, product designers, and manufacturing leaders who want to improve reliability, reduce scrap, and enhance production efficiency.

You’ll learn how to:

+ Design plastic components that weld cleanly and consistently

+ Select the right materials and understand color and transparency requirements

+ Plan effective production concepts and choose the appropriate welding equipment

+ Establish robust process controls for repeatable, high-quality results

By the end of the seminar, you’ll be equipped to avoid common design and processing pitfalls, perform basic troubleshooting, and develop stronger process control strategies to ultimately reduce downtime, lower scrap rates, and optimize overall production costs.

March 19, 2026 8:30 AM
Dukane Global Headquarters
2900 Dukane Dr.
St. Charles, IL 60174

Learn more and register: https://shorturl.at/uww8f

Precision, reliability, & unmatched quality.Our laser plastic welding solutions are designed to meet the most demanding ...
02/09/2026

Precision, reliability, & unmatched quality.

Our laser plastic welding solutions are designed to meet the most demanding needs of medical device and component manufacturing worldwide! Whether clear-to-color or clear-to-clear plastic welding, Dukane’s advanced technology delivers precision, reliability, and unmatched quality for your plastic joining applications.

Our offerings include:

+ NRGt: A turnkey, stand-alone, plug-and-play solution designed for easy implementation and exceptional performance.

+ NRGi: An automation-house-integration-ready system that allows manufacturers to integrate our laser welding technology into their production lines seamlessly.

With our proven expertise in plastic welding, we’re here to help you achieve efficient, repeatable processes and bring your projects to life faster!

Learn more and download the NRG data sheet at https://shorturl.at/YdJvb

The last day of MD&M West 2026 is upon us! Stop by and say hello and see the Infinity™ X1 in action.Our team is ready to...
02/05/2026

The last day of MD&M West 2026 is upon us! Stop by and say hello and see the Infinity™ X1 in action.

Our team is ready to discuss process optimization, validation strategies, automation readiness, and weld quality—all tailored to medical device requirements.

📍 Live Infinity™ X1 demo at MD&M West 2026 | Booth 2615

&Mwest

Faster Cycles, Better CosmeticsSpeed and quality don’t have to be a trade-off. With 50 kHz ultrasonic welding, the Infin...
02/05/2026

Faster Cycles, Better Cosmetics

Speed and quality don’t have to be a trade-off. With 50 kHz ultrasonic welding, the Infinity™ X1 enables faster material heating, reducing cycle times and minimizing cosmetic damage from excessive vibration. The result? High-quality medical welds that look as good as they perform.

✔ Faster heating cycles
✔ Reduced surface marking and flash
✔ Consistent, repeatable weld results with Melt-Match® control

📍 Live demo at MD&M West 2026 | Booth 2615

&Mwest

Day 2 of MD&M West 2026 is in full swing! Stop and talk with our team of ultrasonic welding experts and see the Infin...
02/04/2026

Day 2 of MD&M West 2026 is in full swing! Stop and talk with our team of ultrasonic welding experts and see the Infinity™ X1 in action.

Whether you’re early in design or scaling high-volume production, our team is ready to talk process optimization, validation strategies, automation readiness, and weld quality, all tailored to medical device requirements.

📍 Live Infinity™ X1 demo at MD&M West 2026 | Booth 2615

&Mwest

Precision & ProtectionMedical device assemblies are getting smaller, lighter, and more complex — and your welding proces...
02/03/2026

Precision & Protection

Medical device assemblies are getting smaller, lighter, and more complex — and your welding process needs to keep up.

Dukane’s 50 kHz Infinity™ X1 Servo Ultrasonic Welder with patented Melt-Match® delivers a more delicate weld thanks to reduced amplitude requirements. That means greater protection for sensitive internal components, such as electronics, membranes, and thin-wall features, without sacrificing weld strength or consistency.

✔ Reduced risk of internal component damage
✔ Cleaner cosmetics with minimal vibration
✔ Ideal for thin-walled medical parts

👉 See it in action at MD&M West 2026 — Booth 2615

&Mwest

Assembling Wearables & PPE with DukaneSmaller devices. Higher expectations. Zero room for error. Medical wearables and P...
01/29/2026

Assembling Wearables & PPE with Dukane

Smaller devices. Higher expectations. Zero room for error. Medical wearables and PPE require durable bonds, tight tolerances, and protection for embedded electronics. Dukane’s Infinity™ Servo Ultrasonic Welding with Melt-Match® delivers controlled energy input for consistent, high-strength welds even with thin walls and advanced polymers.

For applications demanding ultra-clean joins and precise energy placement, NRG™ Laser Plastic Welding offers a non-contact, particulate-free solution ideal for wearable housings and electronics-integrated assemblies.

Dukane experts work alongside your team to optimize joint design, materials, and process control—ensuring performance you can trust.

👉 Connect with us at MD&M West — Booth 2615 to explore the right joining strategy for your wearable or PPE device.

01/28/2026

Assembling Advanced Home Care Medical Devices with Dukane

Home care devices demand hospital-grade reliability at scale. Dukane’s Infinity™ Servo Ultrasonic Welding with Melt-Match® precisely synchronizes servo motion with material melt behavior, delivering repeatable weld strength and dimensional accuracy in high-volume production of home care devices.

When applications require clean aesthetics, sealed electronics, or low thermal impact, NRG™ Laser Plastic Welding enables high-precision, particulate-free joining ideal for modern, compact home-use medical devices.

Backed by decades of medical welding expertise, Dukane helps manufacturers move confidently from prototype to production.

📍 Visit us at MD&M West — Booth 2615 and talk with our experts about your next home care program.

Address

2900 Dukane Drive
Saint Charles, IL
60174

Alerts

Be the first to know and let us send you an email when Dukane Intelligent Assembly Solutions posts news and promotions. Your email address will not be used for any other purpose, and you can unsubscribe at any time.

Contact The Practice

Send a message to Dukane Intelligent Assembly Solutions:

Share

Share on Facebook Share on Twitter Share on LinkedIn
Share on Pinterest Share on Reddit Share via Email
Share on WhatsApp Share on Instagram Share on Telegram