Dukane Intelligent Assembly Solutions

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Dukane Intelligent Assembly Solutions

Dukane is a global leader of Plastic Welding solutions.

03/13/2026

Webinar Alert: Advanced Plastic Welding Technologies for Automotive Applications

Automotive applications demand strength, consistency, and scalability. In this webinar, Dukane experts walk through the advantages, limitations, and ideal use cases for multiple plastic welding technologies. Learn how material choice, part geometry, and performance requirements guide technology selection in automotive manufacturing.

Key Takeaways:

+ Overview of leading plastic welding technologies
+ Matching welding methods to automotive materials and designs
+ Considerations for hermetic sealing and structural strength
+ Automation and high-volume production requirements
+ Design tips to avoid late-stage manufacturing changes

Wednesday, April 15, 2026 1:00 PM - 2:30 PM CDT

Learn more and register: https://shorturl.at/Wkhww

03/11/2026

The future of servo ultrasonic welding: Infinity™ with patented Melt-Match® by Dukane.

The next generation of servo ultrasonic welders is here — redefining plastic joining as we know it. With patented Melt-Match® technology, you can customize every critical parameter, ensuring seamless production even in the most demanding environments.

Experience peace of mind with advanced quality assurance monitoring, ensuring top-notch results straight out of the box. Get ready to meet and exceed your production requirements with the Infinity™ ultrasonic plastic welding line!

Learn more at https://shorturl.at/MUWYz

03/05/2026

Join Us for A One-Day Seminar On Ultrasonic Welding in San Jose, CA

Improve your company’s production by learning from the Industry’s Experts and getting hands-on training on the fundamentals of Ultrasonic Welders.

What you will learn:
• Ultrasonic welding system setup
• Troubleshooting common welding challenges
• Machine controls and operational best practices
• Application parameter setup
• Process optimization for consistent, repeatable results

May 5, 2026 9:00 AM
San Jose Hilton | Santa Clara Room
300 S Almaden Ave, San Jose, CA 95110

Learn more and register: https://shorturl.at/zDmAN

03/04/2026

See Dukane at INDEX™ 2026!

Dukane is proud to exhibit at INDEX™ 2026, showcasing the industry’s most advanced patented ultrasonic technologies for the Hygiene and Nonwovens market.

Visit us to see how Dukane’s high-speed, adhesive-free ultrasonic bonding and sealing solutions help manufacturers improve product softness, fit, and performance while reducing energy use, material waste, and maintenance costs. From rotary ultrasonic bonding to precision cutting and sealing, our technologies are engineered for consistent quality, global scalability, and sustainable production.

Meet our technical experts at Booth 568 and discover why leading hygiene manufacturers worldwide trust Dukane as their long-term ultrasonic bonding partner.

Use Code DUKA9958 for your complimentary badge!

Learn more and register: https://shorturl.at/uNhVR

02/26/2026

Introducing the next-generation Infinity™ Thermal Heat Staking line.

Dukane’s advanced servo-controlled heat staking system, built to meet the evolving demands of plastic staking, swaging, and insertion.

Designed for maximum customization, precision, and control, the Infinity™ Thermal system is equipped with:

+ SmartStack™ cassette-style thermal stack, tool-less, orientation-locking, and easy to swap
+ iQ Explorer 3 an intuitive, high-res touchscreen interface with enhanced navigation and real-time programming
+ New Infinity™ thermal controller — featuring Ethernet-based communication with the servo controller
+ Built-in QA monitoring and real-time closed-loop control for unmatched accuracy
+ STO (Safe Torque Off) for compliance with the most stringent safety standards
+ High-resolution force and distance control — standard 1μm, optional 0.1μm
+ Optimized design for medical-grade expectations and Industry 4.0 connectivity

From precise calibration to plug-and-play stack changes, Infinity™ Thermal redefines what’s possible in heat staking.

Ready to elevate your production line? visit https://www.dukane.com/products/heat-staking-with-infinity-thermal

02/25/2026

Live Webinar Today! Designing High-Performance Medical Device Components for Plastic Welding Assembly

Reliable plastic-welded medical assemblies depend on precise and intentional part design. In this webinar, Dukane’s plastic welding experts will discuss joint design principles that enable high-performance assemblies across today’s most demanding medical devices. You will learn how material choices, joint features, and dimensional control influence weld strength, cleanliness, and repeatability.

+ Best-practice joint designs and energy directors for medical devices
+ How material selection affects weld quality and strength
+ Designing for servo ultrasonic welding with Melt-Match® control
+ Key considerations for laser plastic welding assemblies
+ How early design decisions reduce validation risk and scrap

Learn more and register at https://shorturl.at/XLADC

02/24/2026

Seminar Alert: Improve your company’s production by learning from the Industry’s Experts and getting hands-on training on the fundamentals of Ultrasonic Welders.

This two-day seminar will acquaint attendees with the fundamentals of ultrasonic plastics assembly and key terminology, and will also cover the basics of other thermoplastics assembly processes offered by Dukane.

Topics covered in Introduction to Ultrasonic Plastic Assembly include the theory and practice of various thermoplastic assembly processes; the basic physics of ultrasound; principles of tool design and manufacture; thermoplastic materials and part design; basic process control; and basic troubleshooting.

This hands-on Application Setup and Troubleshooting workshop is designed to equip attendees to set up and adjust ultrasonic equipment for optimal production on the plant floor. Attendees will receive in-depth training on determining appropriate amplitude, force, weld parameters, trigger settings, and the physical installation of tooling for ultrasonic welding, staking, and inserting. Attendees will be assigned to teams that actually set up various machines running various applications under the watchful eye of our applications lab personnel. The emphasis is on developing the thinking skills needed to understand and anticipate how each parameter affects the welding operation, rather than on setting up any particular machine or application.

March 17, 2026 8:30 AM - March 18, 2026 4:00 PM

Dukane Corporate Headquarters
2900 Dukane Drive
St. Charles, Illinois 60174

Learn more and register: https://shorturl.at/c5Ich

02/19/2026

Webinar Alert: Designing High-Performance Medical Device Components for Plastic Welding Assembly

Reliable plastic-welded medical assemblies depend on precise and intentional part design. In this webinar, Dukane’s plastic welding experts will discuss joint design principles that enable high-performance assemblies across today’s most demanding medical devices. You will learn how material choices, joint features, and dimensional control influence weld strength, cleanliness, and repeatability.

+ Best-practice joint designs and energy directors for medical devices
+ How material selection affects weld quality and strength
+ Designing for servo ultrasonic welding with Melt-Match® control
+ Key considerations for laser plastic welding assemblies
+ How early design decisions reduce validation risk and scrap

Learn more and register at https://shorturl.at/XLADC

02/18/2026

REDUCE OPERATING COSTS, ENSURE PRODUCT QUALITY, & MEET PROJECT DEADLINES.

Take full control of each phase in the ultrasonic welding process with the Infinity™ Servo Ultrasonic Welding System and patented Melt-Match® technology.

EXPLORE THE INFINITY ULTRASONIC WELDING LINE AT DUKANE.COM/INFINITY

02/10/2026

Laser Plastic Welding Seminar: A Roadmap for Engineers from Design to Production

Join us for a focused, one-day deep dive into the fundamentals of Laser Plastic Welding for today’s manufacturing environment. Led by industry experts, this seminar is designed for engineers, product designers, and manufacturing leaders who want to improve reliability, reduce scrap, and enhance production efficiency.

You’ll learn how to:

+ Design plastic components that weld cleanly and consistently

+ Select the right materials and understand color and transparency requirements

+ Plan effective production concepts and choose the appropriate welding equipment

+ Establish robust process controls for repeatable, high-quality results

By the end of the seminar, you’ll be equipped to avoid common design and processing pitfalls, perform basic troubleshooting, and develop stronger process control strategies to ultimately reduce downtime, lower scrap rates, and optimize overall production costs.

March 19, 2026 8:30 AM
Dukane Global Headquarters
2900 Dukane Dr.
St. Charles, IL 60174

Learn more and register: https://shorturl.at/uww8f

Address

2900 Dukane Drive
Saint Charles, IL
60174

Telephone

+16307974900

Website

http://www.dukane.com/

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